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Conveyor Indonesia 2025: Belt vs Roller vs Modular vs Table-Top


Conveyor Indonesia 2025: Belt vs Roller vs Modular vs Table-Top

Who this guide is for

Factory managers, project engineers, and maintenance leads in Indonesia who need a practical, vendor-agnostic way to choose the right conveyor type, with fast internal justification.

TL;DR (decision snapshot)

  • Hygiene first? Start with belt (PU/PVC) or modular; minimize crevices and pick clean-in-place options.
  • High accumulation & gentle handling?MDR (powered roller) with ZPA logic shines.
  • Curves & reconfiguration?Modular belt and table-top chain handle curves best.
  • Cost & speed simplicity?Gravity or lineshaft roller for low-complexity moves; belt for steady transport.

The four conveyor families, at a glance

Keluarga Unggul Untuk Kecepatan Higienitas Kemampuan kurva Catatan
Belt (PVC/PU) General transport, inclines, light washdown Low–Med ★★★☆ Straight Smooth surface, great for mixed SKUs, many belt materials
Modular belt Curves, drains, washdown, impact Low–Med ★★★★ Sangat Baik Easy repair by links, good for food plants
Roller Cartons/totes, accumulation, buffering Low–Med ★★☆☆ Straight MDR enables ZPA, energy-efficient, low back-pressure
Table-Top Chain Bottling, packaging, tight curves Med–High ★★★☆ Excellent Smooth chain links, common in FMCG & beverage

Selection path — 10 questions that narrow the field

  1. Product & package (rigid, flexible, wet, oily, hot, sharp edges?).
  2. Throughput target (cph/cpm) and takt time.
  3. Pitch (product length + gap/back-pressure).
  4. Required accumulation (by parts or seconds).
  5. Cleanliness (BPOM/HACCP expectations, washdown, splash zones).
  6. Layout constraints (curves, inclines, L/Z transfers, floor drains).
  7. Contact surface (scuff risk, labels, film overhangs).
  8. Environment (temperature, chemicals, steam, dust).
  9. Controls (start/stop logic, ZPA, photoeyes, safety PLC).
  10. Service & spares (lead time in Indonesia, standard components).

Belt vs Modular vs Roller vs Table-Top — where each wins

Belt Conveyor
  • Use when: steady transport, inclines, mixed SKU sizes, gentle handling.
  • Pros: many belt compounds; quiet; easy to clean; cost-effective.
  • Watchouts: edge wear near side guides; belt tracking; water carryback.
Modular Conveyor
  • Use when:curves, washdown, debris/drainage, impact loads.
  • Pros: quick link repairs; wide curves; positive drive.
  • Watchouts: link hinge lines can trap fines—spec proper cleaning; larger turning radius than table-top.
Roller Conveyor
  • Use when:accumulation, tote/carton flow, buffering to case packers/palletizers.
  • Pros: MDR gives zero-pressure accumulation; energy-efficient; flexible cells.
  • Watchouts: not ideal for very small or flexible packs; noise without good guarding and maintenance.
Table-Top Conveyor
  • Use when:bottling/packaging with tight curves and synchronized transfers.
  • Pros: smooth link-to-link transitions; common parts; compact curves.
  • Watchouts: return-side noise; needs correct wear strip & lubrication strategy.

Hygiene & compliance (BPOM/HACCP) essentials

  • Materials & finish: prioritize SS304 contact surfaces, food-grade PU belts, rounded frames, sealed fasteners.
  • Cleanability: tool-less belt removal/flip-up tails, drip pans, sloped surfaces, no horizontal ledges.
  • Splash/wash zones: IP-rated motors/gearboxes, stainless fasteners, food-safe lubricants, correct cable glands.
  • Docs for audit: material certs, belt data sheets, lube list, cleaning SOP, risk assessment.

Throughput & speed — quick math you’ll actually use

  • Pitch (mm) = product length + gap/back-pressure allowance.
  • Belt speed (m/min) ≈ pitch (mm) × parts per minute ÷ 1000.
  • Buffer length (m) = pitch × buffer parts ÷ 1000 or pitch × (cpm × buffer seconds / 60) ÷ 1000.

Typical use-case patterns

  • Receiving → QC → Put-away: gravity or lineshaft roller + short MDR zones for merges.
  • Primary packaging (food): belt or modular belt; add quick-release belt & washdown hardware.
  • Bottling & canned drinks: table-top chain with accumulation and starwheels at infeed/outfeed.
  • E-commerce totes: MDR ZPA cells with photoeyes and diverts; low noise, low back-pressure.

What to include in your RFQ

  • Product dims & weight range; temperature & surface condition (wet/oily).
  • Target throughput & takt; pitch and buffer (parts or seconds).
  • Hygiene level (HACCP/BPOM); washdown frequency; cleaning chemicals.
  • Layout (curves, inclines, transfers), space limits, utilities.
  • Controls (start/stop logic, ZPA, sensors), safety (guards, E-stops).
  • Spare parts expectation and lead-time requirements in Indonesia.
About Us
Connect Automation specializes in providing automation solutions, including conveyor systems, to improve efficiency across various industries. The company delivers cutting-edge technology to help organizations automate tasks and optimize workflows. Connect Automation helps businesses reduce manual efforts, boost productivity, and achieve better outcomes. With a customer-focused approach, the company designs tailored solutions to ensure smooth and effective automation transitions for long-term success.
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